家电科技 ›› 2022, Vol. 0 ›› Issue (1): 104-106.doi: 10.19784/j.cnki.issn1672-0172.2022.01.019

• 论文 • 上一篇    下一篇

SQ扁线共模电感未能应用在变频冰箱的原因分析及解决方案提出

任国兵, 阮兆忠, 张宝玉, 朱贤, 刘玉辉, 李良   

  1. 合肥美的电冰箱有限公司 安徽合肥 230601
  • 出版日期:2022-02-01 发布日期:2022-02-15
  • 作者简介:任国兵(1967—),男,本科,毕业于武汉大学无线电电子学专业,现任职合肥美的电冰箱有限公司电控开发部。研究方向:冰箱产品EMC设计。E-mail:guobing.ren@midea.com.cn。

Cause analysis and solution of SQ flat wire common mode inductance not used in inverter refrigerators

REN Guobing, RUAN Zhaozhong, ZHANG Baoyu, ZHU Xian, LIU Yuhui, LI Liang   

  1. Hefei Midea Refrigerator Co., Ltd. Hefei 230601
  • Online:2022-02-01 Published:2022-02-15

摘要: SQ扁线共模电感在电视等黑色家电上应用很普遍,这种电感有生产自动化程度高、一致性好、高频干扰抑制效果好等优点,但一直未用到变频冰箱产品上。当变频冰箱使用与常用的环形共模电感的外形尺寸和感值相当的SQ扁线共模电感时出现电感失效,致使骚扰电压低频段异常高,分析SQ扁线共模电感失效的原因是电感出现了饱和,由于SQ共模电感具有较小的磁芯截面积、较大的漏感,以及相较于电视等黑色家电,变频冰箱具有较大的峰值工作电流、较大的变频载波泄漏电流,所以SQ扁线共模电感在共模电流和差模电流共同作用下就容易出现饱和而失效。故提出用通过增大磁芯面积、减少绕线匝数的方法来减小磁芯中的磁密而避免磁芯出现饱和失效,使SQ扁线共模电感能够应用在变频冰箱产品上。

关键词: 电磁兼容, 共模电感, 磁芯饱和, 共模电流, 差模电流

Abstract: SQ flat wire common mode choke are commonly used in black household appliances such as TVs. This type of inductor has the advantages of high production automation, good consistency, and high-frequency interference suppression, but it has not been used in inverter refrigerator products. While in inverter refrigerators using SQ flat wire common mode choke with the same size and inductance as the commonly used toroidal common mode choke, the inductance fails, resulting in abnormally high disturbance voltage in the low frequency band. Studies the failure cause of SQ flat wire common mode choke being inductor core saturation. Core saturation is due to SQ common-mode choke owning the smaller core cross-sectional area and larger leakage inductance compared to toroidal common mode choke, and compared to TVs and other black household appliances, inverter refrigerators have larger peak operating currents and larger inverter carrier leakage. Therefore, the SQ flat wire common mode choke is prone to saturation and failure under the combined action of common mode current and differential mode current. The method of increasing the magnetic core area and reducing the number of winding turns is proposed to reduce the magnetic density in magnetic core, can avoid the saturation failure of the magnetic core, so that the SQ flat wire common mode choke can be used in inverter refrigerator products.

Key words: EMC, CM Choke, Core Saturation, CM Current, DM Current

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