家电科技 ›› 2019, Vol. 0 ›› Issue (3): 42-45.doi: 10.19784/j.cnki.issn1672-0172.2019.01.001

• 论文 • 上一篇    下一篇

有限元法在锥面型截止阀密封副分析中的应用研究

吴彦东, 龙旦风, 庄子宝, 刘喜岳   

  1. 广东美的暖通设备有限公司 广东佛山 528311
  • 出版日期:2019-06-01 发布日期:2019-07-03

Research on the application of FEM in sealing analysis of cut-off valves with conical sealing pair

WU Yandong, LONG Danfeng, ZHUANG Zibao, LIU Xiyue   

  1. GD Midea Heating & Ventilating Equipment Co., Ltd. Foshan 528311
  • Online:2019-06-01 Published:2019-07-03

摘要: 内漏是截止阀的一种典型失效形式,截止阀设计时有必要考虑各种受力条件并评估密封可靠性。截止阀的锥面型密封副初始状态是线面接触,首次关阀时在接触压力作用下材料发生变形,变成面面接触,然后阀体在过大的外部作用力下密封副接触压力会发生下降,甚至接触面分离从而导致内漏。本研究以空调截止阀为例,采用网格划分控制、自适应拉格朗日-欧拉网格以及引入少量阻尼等措施促使收敛,根据密封副的接触状态和接触压力分布判定密封状态,根据阀座塑性应变分布分析内漏原因,并针对性地进行强化设计,最终通过试验验证。

关键词: 截止阀, 密封, 泄漏, 接触压力, 接触状态

Abstract: Internal leakage is a typical failure mode for cut-off valves. It is necessary to evaluate the seal reliability under various stress conditions. There are several types of sealing pairs for cut-off valves. One of them is conical type, which is line contact initially and becomes surface contact while the material endures deformation with contact pressure when the valve is closed for the first time. The contact pressure of the sealing pair may drop or even the contact surfaces separate when the valve is loaded with excessive external force, leading to internal leakage. In this study, a cut-off valve of air conditioners is taken as example. Techniques are adopted to promote convergence such as meshing control, Arbitrary Lagrangian-Eulerian (ALE) adaptive meshing, and adding a little damping to the sealing pair. The sealing status is judged according to contact status and contact pressure distribution. The reason of internal leakage is analyzed according to the plastic strain distribution of the valve seat and its structure is strengthened.

Key words: Cut-off valve, Sealing, Leakage, Contact pressure, Contact status