家电科技 ›› 2024, Vol. 0 ›› Issue (1): 60-65.doi: 10.19784/j.cnki.issn1672-0172.2024.01.009

• 论文 • 上一篇    下一篇

往复式压缩机动平衡分析

杨业豪, 陈新杰, 葛成伟, 张巍, 高军, 胡鹏翔   

  1. 安徽美芝制冷设备有限公司 安徽合肥 230031
  • 出版日期:2024-02-01 发布日期:2024-03-13
  • 作者简介:杨业豪,男(1996—),硕士学位,毕业于天津大学机械工程学院。研究方向:往复式压缩机噪声、振动等相关方面的研究工作。E-mail:yangyh174@midea.com。

Research on dynamic balance analysis of reciprocating compression

YANG Yehao, CHEN Xinjie, GE Chengwei, ZHANG Wei, GAO Jun, HU Pengxiang   

  1. Anhui Meizhi Compressor Co., Ltd. Hefei 230031
  • Online:2024-02-01 Published:2024-03-13

摘要: 低频噪声问题是冰箱市场噪声客诉案例中非常常见的一类问题,这类问题的大部分原因是压缩机与冰箱底板的共振,而产生共振的激励源大部分为压缩机运转时的不平衡惯性力,对往复式压缩机进行动平衡优化设计,可以显著降低其运转时的不平衡惯性力,进而改善冰箱系统的低频噪声。基于某种定频往复式压缩机,将其曲轴-连杆-活塞系统简化成曲柄连杆机构,对机构进行动力学分析,推导了不平衡惯性力的理论公式并对往复方向与铭板方向的惯性力特征进行说明。依据不平衡惯性力的理论公式,开发了专用的往复式压缩机动平衡设计软件,该软件可以实现计算不同配平方案的往复惯性力曲线以及计算最优配平质量的功能;针对这一软件,提出了无量纲因数法对软件计算值与试验值进行对比,结果表明两者的误差水平满足工程应用的要求。

关键词: 冰箱系统低频噪声, 往复式压缩机, 动平衡, 无量纲因数, 试验对标

Abstract: The low-frequency noise problem is a very common type of complaint in the refrigerator market. The main cause of this problem is the resonance between the compressor and the refrigerator base. The excitation source of this resonance is mostly the unbalanced inertia force generated during the operation of the compressor. By optimizing the dynamic balance of reciprocating compressors, the unbalanced inertia force during operation can be significantly reduced, thereby improving the low-frequency noise of the refrigerator system. Based on a certain fixed-frequency reciprocating compressor, simplifies its crank-connecting rod-piston system into a crank-connecting rod mechanism, conducts dynamic analysis of the mechanism, derives the theoretical formula of unbalanced inertia force, and explains the inertia force characteristics in the reciprocating direction and the nameplate direction. Based on the theoretical formula of unbalanced inertia force, a dedicated reciprocating compressor dynamic balance design software is developed. The software can calculate the reciprocating inertia force curve of different balancing schemes and calculate the optimal balancing mass. For this software, propose a dimensionless factor method to benchmark the calculated values with experimental values, and the results show that the error level between the two meets the requirements of engineering applications.

Key words: Refrigerator system low frequency noise, Reciprocating compressor, Dynamic balance, Dimensionless factor, Test benchmark

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