家电科技 ›› 2025, Vol. 0 ›› Issue (zk): 535-538.doi: 10.19784/j.cnki.issn1672-0172.2025.99.111

• 第五部分 材料与零部件 • 上一篇    下一篇

新型改性HIPS在壁挂式空调底座上的应用研究

王伟民, 杨林, 张勇, 吴腾   

  1. TCL空调器(中山)有限公司 广东中山 528400
  • 发布日期:2025-12-30
  • 作者简介:王伟民,工学硕士。研究方向:壁挂式空调的结构设计与改进。E-mail:weimin4.wang@tcl.com。

Study on the application of new modified HIPS in wall-mounted air conditioner bases

WANG Weimin, YANG Lin, ZHANG Yong, WU Teng   

  1. TCL Air Conditioner (zhongshan) Co., Ltd. Zhongshan 528400
  • Published:2025-12-30

摘要: 壁挂式空调内机底座作为关键结构件,传统上多采用物性优异的传统高抗冲聚苯乙烯(HIPS)材料。随着材料技术的发展,新型塑胶材料不断涌现。研究探索了一种新型改性HIPS材料,通过回收空调外壳聚苯乙烯(PS)废料与HIPS新料共混,并经破碎、分选、熔融挤出等工艺,显著提升了资源循环利用率。为验证该材料的性能表现,研究通过样条测试评估其强度波动性,并通过高低温循环试验考察其极端环境适应性。结果表明,改性HIPS的综合性能与常规材料相当甚至更优;其强度波动范围较小,性能稳定性良好;高低温循环后外观无变形开裂,满足严苟使用要求。这一成果为家电行业材料应用提供了兼具高性能与资源循环效益的新选择。

关键词: 空调底座, 改性HIPS, 材料性能, 材料稳定性

Abstract: As a critical structural component in wall-mounted air conditioner indoor units, the base traditionally utilizes high-impact polystyrene (HIPS) for its exceptional material properties. With advancements in material technology, novel plastic alternatives have emerged. A modified HIPS material is investigated, synthesized by blending recycled polystyrene (PS) waste from air conditioner casings with virgin HIPS through crushing, sorting, and melt extrusion processes, achieving significant improvements in resource circularity. To validate its performance, specimen testing evaluated strength fluctuations, while high-low temperature cycling tests assessed extreme environmental adaptability. Results indicate that the modified HIPS exhibits comparable or superior comprehensive properties to conventional materials, with minimal strength variations confirming stable performance. Post-cycling tests revealed no deformation or cracking, meeting stringent operational requirements. This innovation provides the home appliance industry with a high-performance material solution that synergizes resource efficiency and technical viability.

Key words: Mounting bracket, The modified HIPS, Material properties, Material stability

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