家电科技 ›› 2025, Vol. 0 ›› Issue (zk): 531-534.doi: 10.19784/j.cnki.issn1672-0172.2025.99.110

• 第五部分 材料与零部件 • 上一篇    下一篇

低翘曲耐热PP在移动空调风扇蜗壳上的应用研究

卢杰宏1, 杨文宇1, 吴红霞1, 陈守海2   

  1. 1.海信(广东)空调有限公司 广东江门 529000;
    2.海信空调有限公司 山东青岛 266000
  • 发布日期:2025-12-30
  • 作者简介:卢杰宏,硕士学位。研究方向:新型器件和功能材料的开发与应用。E-mail:lujiehong@hisense.com。

Application research of low warpage heat-resistant PP on the volute of mobile air conditioning fan

LU Jiehong1, YANG Wenyu1, WU Hongxia1, CHEN Shouhai2   

  1. 1. Hisense (Guangdong) Air-conditioning Co., Ltd. Jiangmen 529000;
    2. Hisense Air-conditioning Co., Ltd. Qingdao 266000
  • Published:2025-12-30

摘要: 随着全球“双碳”战略深入推进,家电零部件的材料选型已成为影响产品整体碳足迹的关键因素之一。基于PP材料较ABS的低碳优势,研究通过玻纤/滑石粉协同改性技术,开发出兼具优异力学强度、耐热性及低成型翘曲特性的改性PP材料,其拉伸强度、弯曲强度、弯曲模量和热变形温度较耐热ABS分别提升47.5%、35%、100.5%和26.1%。进一步结合蜗壳结构设计与熔体流动路径调控,有效改善制件翘曲变形,经可靠性试验证实其可替代耐热ABS用于移动空调风扇蜗壳。采用该PP材料制造蜗壳,可实现部件减重约4.3%,并降低产品成本与碳足迹。

关键词: 低翘曲, 耐热, 聚丙烯, 移动空调, 风扇蜗壳

Abstract: With the deepening of the global “dual carbon” strategy, the material selection of household appliance components has become one of the key factors affecting the overall carbon footprint of products. Based on the significant low-carbon advantage of PP material over ABS, developed a modified PP material with excellent mechanical strength, heat resistance, and low molding warpage characteristics through the synergistic modification technology of glass fiber/talc powder. Its tensile strength, flexural strength, flexural modulus, and thermal deformation temperature are 47.5%, 35%, 100.5%, and 26.1% higher than heat-resistant ABS, respectively. By further combining the design of the snail shell structure with the regulation of the melt flow path, the warpage and deformation of the parts can be effectively improved. Reliability tests have confirmed that it can replace heat-resistant ABS for the snail shell of mobile air conditioning fans. Using this PP material to manufacture the snail shell can achieve a component weight reduction of about 4.3%, and reduce product costs and carbon footprint.

Key words: Low warpage, Heat-resistant, Polypropylene, Mobile air conditioning, Fan snail shell

中图分类号: