家电科技 ›› 2025, Vol. 0 ›› Issue (3): 94-97.doi: 10.19784/j.cnki.issn1672-0172.2025.03.016

• 论文 • 上一篇    下一篇

压缩机铜管断裂机制分析

张耀忠   

  1. 无锡小天鹅电器有限公司 江苏无锡 214000
  • 发布日期:2025-08-19
  • 作者简介:张耀忠,学士学位,中级工程师。研究方向:机械产品的失效分析。地址:江苏省无锡市新吴区长江南路18号。E-mail:yaozhong.zhang@midea.com。

Analysis of the fracture mechanism in compressor copper tubes

ZHANG Yaozhong   

  1. Wuxi Little Swan Electric Appliance Co., Ltd. Wuxi 214000
  • Published:2025-08-19

摘要: 某洗烘一体机的压缩机铜管在服役较短时间内发生开裂。基于理化检验的方法,从断口的宏观形状和微观特征、断口、金相、硬度和材质成分等方面进行分析,确定压缩机铜管断裂性质和根本原因。结果表明:铜管开裂的断口属于疲劳断裂,裂纹源位于铜管内侧。压缩机振动导致铜管受到交变扭转力,铜管内部发生塑性形变,部分变形严重区域发生开裂,沿管道内侧缺陷处萌生出疲劳裂纹,向外侧扩展直至贯穿管道壁厚。

关键词: 压缩机, 铜管, 疲劳断裂, 失效分析

Abstract: The copper tube of the compressor of a washing and drying integrated machine cracked within a short period of service. Based on physical and chemical inspection methods, the fracture nature and root cause of the compressor copper tube were determined from the macroscopic shape, microscopic feature, fracture analysis, metallographic analysis, hardness, and material composition of the fracture surface. The results indicate that the fracture of the copper tube belongs to fatigue fracture, and the crack source is located on the inner side of the copper tube. The vibration of the compressor causes the copper tube to experience alternating torsional force, resulting in plastic deformation inside the copper tube. Some severely deformed areas crack, and fatigue cracks propagate outward along the defects on the inside of the pipeline until they penetrate the wall thickness of the pipeline.

Key words: Compressor, Copper tube, Fatigue fracture, Failure analysis

中图分类号: