家电科技 ›› 2024, Vol. 0 ›› Issue (3): 105-109.doi: 10.19784/j.cnki.issn1672-0172.2024.03.017

• 论文 • 上一篇    下一篇

空调室外机的钣金焊接仿真单元的精度研究

张进男1,2, 王健1,2, 陈澎钰1,2, 陈国平1,2, 王相乾1,2   

  1. 1.海信家电集团有限公司 山东青岛 266100;
    2.海信空调有限公司 山东青岛 266100
  • 出版日期:2024-06-01 发布日期:2024-07-24
  • 作者简介:张进男,男,硕士学位,毕业于东京都立产业技术大学院大学,现就职于海信空调有限公司。研究方向:空调器减振降噪。Email:zhangjinnan@hisense.com。

Accuracy research of sheet metal welding simulation unit for air conditioner outdoor unit

ZHANG Jinnan1,2, WANG Jian1,2, CHEN Pengyu1,2, CHEN Guoping1,2, WANG Xiangqian1,2   

  1. 1. R&D Center, Hisense Home Appliance Group Co., Ltd. Qingdao 266100;
    2. Hisense Air Conditioning Co., Ltd. Qingdao 266100
  • Online:2024-06-01 Published:2024-07-24

摘要: 为了提高空调仿真精度,使仿真能够广泛应用于产品开发。以空调室外机底板为研究对象,对4种常见的点焊模拟单元的适用性进行研究。首先对底板进行自由模态测试,得到各阶固有频率及阵型;然后在实际的点焊位置分别建立4种点焊有限元单元模型,进行仿真自由模态计算,得到各阶固有频率;最后以试验测试为基准,对比4种仿真单元的误差结果。结果表明:以ACM单元模拟底板焊接进行仿真计算,得到的模态前5阶平均误差为1.09%,精度最高;以RBE2单元模拟焊接的模态前5阶平均误差为2.55%;以Beam单元模拟焊接的模态前5阶平均误差为3.78%;以CWELD单元模拟焊接的模态前5阶平均误差为1.48%。研究结果可为焊接部件的仿真精度提升提供借鉴。

关键词: 钣金, 点焊, 固有频率, 模态

Abstract: In order to improve the simulation accuracy of air conditioner and enable simulation to be widely applied in product development. Take the bottom plate of outdoor air conditioning units as the research object and analyzes the applicability of four common spot welding simulation units. Firstly, conduct free mode testing on the physical object to measure the natural frequencies of each order. Secondly, four types of spot welding FEM are established at the actual spot welding positions, and free mode simulations are performed to calculate the natural frequencies of each order. Finally, based on experimental testing, compare the error results of four simulation units. The results show that the ACM unit was used to simulate the bottom plate welding which got the highest accuracy, the average error of the first five orders of the mode is 1.09%, the average error of the first 5 modes simulated by RBE2 unit is 2.55%. the average error of the first 5 modes simulated by Beam element is 3.78%, the average error of the first 5 modes simulated by CWELD unit is 1.48%, the research results can provide reference for the application of welding constraints in simulation.

Key words: Sheet metal, Spot welding, Natural frequency, Modal

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