家电科技 ›› 2025, Vol. 0 ›› Issue (zk): 476-480.doi: 10.19784/j.cnki.issn1672-0172.2025.99.099

• 第五部分 材料与零部件 • 上一篇    下一篇

空调器顶出风式外机格栅强度与风量优化

杨明, 彭家驹, 骆海   

  1. TCL 空调器(中山)有限公司 广东中山 528427
  • 发布日期:2025-12-30
  • 作者简介:杨明,工学硕士学位。研究方向:空调结构和流体。地址:广东省中山市南头镇南头大道。E-mail:sheng38.yang@tcl.com。

Optimization of strength and air volume of air conditioner top outlet grille

YANG Ming, PENG Jiaju, LUO Hai   

  1. TCL Air Conditioner (Zhongshan) Co., Ltd. Zhongshan 528427
  • Published:2025-12-30

摘要: 空调器顶出风式外机独特的向上排风流场为安装场景提供了更多选择,但其顶盖格栅设计面临强度与风量性能的多重挑战:既要满足运输过程中跌落、踩踏、随机振动等严苛的强度要求,又要兼顾运行时的风量性能。目前,顶出风格栅普遍采用钣金冲压成型,其中格栅数量是影响叶片角度和结构强度的关键设计参数。为在提升格栅强度、降低根部撕裂风险的同时维持或提升整机风量,采用仿真与实测相结合的方法,对比分析了多个格栅结构方案。结果表明,将格栅内圆直径增加20 mm并减少5根格栅的优化方案,可使应力降低50%,同时平均风量提高3.5%。该方案在所有对比方案中综合性能最优,为同类产品的结构设计提供了实证依据和设计思路。

关键词: 空调, 顶出风, 格栅强度, 气流优化

Abstract: The unique upward airflow field of the top outlet outdoor unit of the air conditioner adds diversity to the installation scenarios of the air conditioner. The design of the top cover grille of the external unit must meet the strength requirements such as falling, trampling, and random vibration during transportation, while also considering the air volume during operation and ensuring lean manufacturing and cost control. The top out style grille is formed by sheet metal stamping, where the number of grilles determines the blade angle and blade strength. In order to improve the strength of the grille, reduce the risk of tearing at the root of the grille, and minimize the overall airflow, simulations and measurements were conducted to investigate the effects of different numbers of grilles on airflow and structural strength. Increasing the diameter of the inner circle of the grille by 20 mm and reducing the number of grilles by 5 can reduce stress by 1/2 and increase air volume by an average of 3.5%.

Key words: Air conditioner, Top outlet, Grille strength, Airflow optimization

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