家电科技 ›› 2025, Vol. 0 ›› Issue (zk): 148-152.doi: 10.19784/j.cnki.issn1672-0172.2025.99.031

• 第一部分 优秀论文 • 上一篇    下一篇

基于电-磁-热多物理场耦合分析的磁性器件温升研究

张宇翔1,2, 何振华1,2, 刁文勇1,2, 吕继方1,2,3, 魏铁成1,2, 王晓莹1,2   

  1. 1.青岛海尔空调器有限总公司 山东青岛 266100;
    2.数字家庭网络国家工程研究中心 山东青岛 266100;
    3.大规模个性化定制系统与技术全国重点实验室 山东青岛 266100
  • 发布日期:2025-12-30
  • 通讯作者: 吕继方,E-mail:lvjifang@haier.com。
  • 作者简介:张宇翔,工学硕士。研究方向:通信/信号与信息处理。E-mail:zhangyuxiang@haier.com。
  • 基金资助:
    山东省博士后创新项目(SDCX-ZG-202400204)

Multi-field coupled modeling of magnetic components: from electrical losses to thermal performance prediction

ZHANG Yuxiang1,2, HE Zhenhua1,2, DIAO Wenyong1,2, LV Jifang1,2,3, WEI Tiecheng1,2, WANG Xiaoying1,2   

  1. 1. Qingdao Haier Air Conditioner Gen. Corp. , Ltd. Qingdao 266100;
    2. National Engineering Research Center of Digital Home Networking Qingdao 266100;
    3. Laboratory of Massive Personalized Customization System and Technology Qingdao 266100
  • Published:2025-12-30

摘要: 探究磁性元件在工作过程中的温度分布规律及其电热传导机制,对于优化器件设计、提升系统可靠性具有重要的理论意义和工程价值。聚焦家用变频空调电控系统中磁性元件的温升问题,提出一种“电-磁-热多物理场耦合”仿真方法,基于磁性元件的电气特性与损耗机理,系统性地研究了其由电气参数到温度场的电热耦合过程;并以PFC电感为案例对其温升特性进行了数值模拟与分析。结果表明,通过器件损耗计算实现电热过程耦合,能够有效预测磁性元件的温升行为,为优化设计及解决温升超标问题提供了可靠的理论依据和技术支持,从而为板级电热协同的散热设计提供技术基础,降低研发成本。

关键词: 变频空调, 磁性元件, 电热耦合, 多物理场

Abstract: Investigating the temperature distribution patterns and electrothermal conduction mechanisms of magnetic components during operation holds significant theoretical and practical value for optimizing device design and enhancing system reliability. Focus on the temperature rise of magnetic components in household variable-frequency air conditioning electric control systems. Based on the electrical characteristics of magnetic elements and their loss mechanisms, establish a multi-physics coupled simulation model integrating electrical, magnetic, loss, and thermal fields to systematically analyze the electrothermal coupling process from electrical parameters to temperature distribution. Furthermore, numerical simulations and analysis are conducted to examine the temperature rise characteristics and distribution patterns of PFC inductors. The results demonstrate that coupling the electrothermal process through component loss calculations can effectively predict the thermal behavior of magnetic devices, providing a reliable theoretical foundation and technical support for design optimization and addressing excessive temperature rise issues. This approach establishes a technical basis for board-level electrothermal co-design in thermal management, thereby reducing development costs.

Key words: Inverter air conditioner, Magnetic components, Electrothermal coupling, Multiphysics simulation

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