家电科技 ›› 2020, Vol. 0 ›› Issue (5): 90-94.doi: 10.19784/j.cnki.issn1672-0172.2020.05.014

• 论文 • 上一篇    下一篇

空调器导风板用铝合金异型材冲压加工工艺

邓赞辉1, 于冠超1, 熊传林1, 吴俊斌2, 丘永坤3   

  1. 1.珠海格力电器股份有限公司 广东珠海 519070;
    2.珠海格力精密模具有限公司 广东珠海 519070;
    3.珠海格力智能装备有限公司 广东珠海 519070
  • 出版日期:2020-10-01 发布日期:2020-09-27
  • 通讯作者: 邓赞辉549286054@qq.com

A stamping technology of aluminum alloy profile for the air deflector of a room air conditioner

DENG Zanhui1, YU Guanchao1, XIONG Chuanlin1, WU Junbin2, QIU Yongkun3   

  1. 1. GREE Electric Appliances, Inc. of Zhuhai Zhuhai 519070;
    2. Zhuhai GREE Precision Mold Co., Ltd. Zhuhai 519070;
    3. Zhuhai GREE Intelligent Equipment Co., Ltd. Zhuhai 519070
  • Online:2020-10-01 Published:2020-09-27

摘要: 为实现“沐浴式制冷、地毯式制热”,空调器需使用大运动导风板,而传统的导风板使用注塑件,强度低且易变形,难以满足大运动导风板的要求。铝合金作为轻量化材料的代表,能满足大运动导风板轻而强韧的要求,在中高档空调器上是替代注塑件的首选材料。铝合金异型材冷冲压成形容易出现起皱、压印、塌陷的缺陷,结合空调器导风板结构特点及生产需求,采用铣削加工与分布成形的方法,开发了铝合金异型材加工工艺技术,实现了铝合金大运动导风板的加工,提高了空调器档次,满足新时代消费升级的需求。

关键词: 冲压加工, 异型材, 铝合金, 空调器, 导风板

Abstract: In order to achieve "bath-type cooling and carpet-type heating", air conditioners need to use large-motion air deflectors, while traditional air deflectors use injection molded parts, which are low in strength and easy to deform, and are difficult to meet the requirements of large-movement air deflectors. As a representative of lightweight materials, aluminum alloys can meet the requirements of lightness and toughness for large-motion air deflectors. It is the preferred material to replace injection molded parts in mid-to-high air conditioners. Cold stamping of aluminum alloy profile is prone to wrinkling, embossing, and collapsing. Combined with the structural characteristics and production requirements of the air deflector, using the milling and distributed forming methods, the processing technology of the aluminum alloy profiled was developed, the processing of the profiled aluminum alloy air deflector was realized, and the level of the air conditioner was improved to meet the demand of consumption upgrade in the new era.

Key words: Punching press, Profiled Bar, Aluminum alloy, Air conditioner, Air deflector

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