家电科技 ›› 2023, Vol. 0 ›› Issue (zk): 374-379.doi: 10.19784/j.cnki.issn1672-0172.2023.99.085

• 第三部分 材料与零部件 • 上一篇    下一篇

运输过程中电机轴承微动磨损机理研究

刘志远, 罗培源, 夏凯, 郑礼成, 钱成   

  1. 广东威灵电机制造有限公司 广东顺德 528311
  • 出版日期:2023-12-12 发布日期:2023-12-26
  • 作者简介:刘志远,硕士学位。研究方向:微动磨损。地址:广东省佛山市顺德区北滘镇兴业路27号广东威灵电机有限公司。Email:liuzhiyuan@tju.edu.cn。

Study on the mechanism of fretting wear of motor bearing during transportation

LIU Zhiyuan, LUO Peiyuan, XIA Kai, ZHENG Licheng, QIAN Cheng   

  1. Guangdong Welling Motor Manufacturing Co., Ltd. Shunde 528311
  • Online:2023-12-12 Published:2023-12-26

摘要: 为解决现有带包装运输电机的轴承微动磨损问题,明确带包装运输电机的轴承发生微动磨损的机理,基于三体理论及赫兹接触理论,进行理论验证试验,验证轴承发生微动磨损需要一定的法向载荷和切向方向上的相对滑动。当电机以A方式放置时,包装纸垫板的振动加速度响应值决定法向载荷的大小,当包装纸垫板加速度响应幅值低于(x-1.1)g时产生的法向载荷不足以引起微动磨损的发生,纸垫板加速度响应幅值(x-1.1)g为微动磨损产生的临界值。电机以B方式放置和电机轴绑定的方式可以分别抑制微动磨损所需的法向载荷和切向方向上的相对滑动,从而抑制微动磨损的发生。以实际运输过程中的功率谱密度(Power Spectral Density,PSD)曲线为仿真输入,建立实际运输过程的随机振动仿真模型。

关键词: 轴承微动磨损, 包装结构, 随机振动仿真, 实际运输过程

Abstract: To solve the existing problem of bearing fretting wear in transported motor with packaging, and to clarify the mechanism of fretting wear generation, conduct theoretical verification tests based on Hertz contact theory. The verification results show that the bearing fretting wear requires a certain normal load and relative sliding in the tangential direction. When she motor is placed in A way, the vibration response value of the packing paper pad has the greatest influence on the magnitude of the normal load. When the acceleration response amplitude of the packing paper pad is lower than (x-1.1)g, the normal load is not enough to cause the occurrence of micro-motion wear, and the acceleration response amplitude of the paper pad (x-1.1)g is the critical value of fretting wear. Motor shaft B way placement and motor shaft binding can suppress the normal load required for fretting wear and relative sliding in the tangential direction, respectively, thus suppressing the occurrence of fretting wear. Using the power spectral density curve of the actual transportation process as the simulation input, establish the random vibration simulation model of the actual transportation process.

Key words: Bearing fretting wear, Packaging structure, Modal and random vibration analysis, Actual transportation process

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