家电科技 ›› 2024, Vol. 0 ›› Issue (zk): 328-332.doi: 10.19784/j.cnki.issn1672-0172.2024.99.067

• 第三部分 材料与零部件 • 上一篇    下一篇

冰箱浪涌测试损坏变频板机理和解决方案

任国兵1,2, 阮兆忠1,2, 张宝玉1,2, 刘玉辉1,2, 米春龙1,2   

  1. 1.合肥华凌股份有限公司 安徽合肥 230601;
    2.美的集团股份有限公司 广东顺德 528311
  • 出版日期:2024-12-10 发布日期:2024-12-31
  • 作者简介:任国兵,学士学位。研究方向:冰箱产品EMC设计。E-mail:guobing.ren@midea.com.cn。

Analysis on damage mechanism of inverter circuit in surge test of refrigerator and solution are put forward

REN Guobing1,2, RUAN Zhaozhong1,2, ZHANG Baoyu1,2, LIU Yuhui1,2, MI Chunlong1,2   

  1. 1. Hefei Hualing Co., Ltd. Hefei 230601;
    2. Midea Group Co., Ltd. Shunde 528311
  • Online:2024-12-10 Published:2024-12-31

摘要: 浪涌是冰箱电磁兼容测试中的主要项目,并且容易出现通不过测试的情况,其中一个重要原因是压缩机电机的绝缘耐压能力不足而损坏变频板。如果压缩机电机绝缘被击穿时,会有很大的浪涌电流流过变频电路元器件而损坏元器件。现分析了冰箱进行浪涌测试的电压为4 kV,在EMI滤波电路共模电感和Y电容及压缩机分布电容的谐振放大后压缩机的绕组与机壳的电压达到5.5 kV以上,压缩机内部电机的绕组与座簧(与铁芯及机壳相连)之间的电气间隙较小,该间隙易发生击穿,发生击穿后,很大的浪涌电流会击坏变频电路的IGBT,烧毁变频板,冰箱浪涌测试通不过。

关键词: 电磁兼容, 电磁抗干扰, 浪涌, 分布电容, 谐振

Abstract: Surge is the main item in the electromagnetic compatibility test of refrigerator, and it is easy to fail the test, one of the important reasons is that the insulation of the compressor motor is insufficient and the inverter circuit board is damaged. If the compressor motor insulation is broken down, there will be a large surge current through the inverter circuit components and the components will be damaged. In this paper, it is analyzed that the surge test level is 4 kV, and the resonant amplification of the common mode inductance and Y capacitance of EMI filter circuit and the distributed capacitance of compressor let the voltage between the winding and the casing of the compressor reaches above 5.5 kV. The electrical gap between the winding of the motor in the compressor and the seat spring (connected with the iron core and the casing) is small, and the gap is easy to break down. After the breakdown, a large surge current will break the IGBT of the inverter circuit, burn the inverter board, and the surge test of the refrigerator cannot pass.

Key words: EMC, EMS, Surge, Distributed capacitance, Resonance oscillation

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