家电科技 ›› 2025, Vol. 0 ›› Issue (zk): 524-526.doi: 10.19784/j.cnki.issn1672-0172.2025.99.108

• 第五部分 材料与零部件 • 上一篇    下一篇

燃气热水器单向阀正向开启异常问题及优化研究

王旭1,2, 王士刚1,2, 谢佳濛1,2, 郑辉1,2, 杨帆1,2   

  1. 1.青岛经济技术开发区海尔热水器有限公司 山东青岛 266101;
    2.数字家庭网络国家工程研究中心 山东青岛 266101
  • 发布日期:2025-12-30
  • 作者简介:王旭,硕士学位。研究方向:结构有限元建模和仿真。地址:山东省青岛市。E-mail:wangxu.slw@haier.com。

Abnormal problem and optimization of forward opening of check valve of gas water heater

WANG Xu1,2, WANG Shigang1,2, XIE Jiameng1,2, ZHENG Hui1,2, YANG Fan1,2   

  1. 1. Qingdao Economic and Technology Development District Haier Water Heater Co., Ltd. Qingdao 266101;
    2. National Engineering Research Center of Digital Home Networking Qingdao 266101
  • Published:2025-12-30

摘要: 针对燃气热水器单向阀正向开启异常的问题展开研究。通过拆件分析排除部件因杂质卡死、材料异常等因素,确定问题根源为阀杆与橡胶垫圈接触力过大导致回推阻力过大。基于接触力学和摩擦阻力理论,采用二维轴对称有限元分析方法,对现有单向阀结构进行仿真,明确了接触力过大的情况。进而提出调整橡胶垫圈截面形状的优化方案,经仿真验证,优化后接触力及接触压力均有显著降低,且满足设计要求。该方案可有效解决正向开启异常问题,为提升燃气热水器性能,降低产品故障率提供了参考。

关键词: 燃气热水器, 单向阀, 功能异常, 结构优化

Abstract: The problem of abnormal forward opening of the check valve of gas water heater is studied. Through the analysis of dismantling parts, the components due to impurities jamming, material abnormalities and other factors, it is determined that the root cause of the problem is that the contact force between the valve stem and the rubber gasket is too large, resulting in excessive pushback resistance. Based on the theory of contact mechanics and frictional resistance, the two-dimensional axisymmetric finite element analysis method is used to simulate the existing check valve structure, and the situation of excessive contact force is clarified. Then, an optimization scheme for adjusting the cross-sectional shape of the rubber gasket is proposed, and the contact force and contact pressure are significantly reduced after optimization, which meets the design requirements. This scheme can effectively solve the problem of abnormal forward opening, and provides a reference for improving the performance of gas water heaters and reducing the failure rate of products.

Key words: Gas water heater, Check valve, Abnormal function, Structural optimization

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