家电科技 ›› 2022, Vol. 0 ›› Issue (zk): 96-99.doi: 10.19784/j.cnki.issn1672-0172.2022.99.020

• 第一部分 优秀论文 • 上一篇    下一篇

压缩机下壳体焊接变形机理及改善应用

潘雯, 郑礼成, 范羽飞, 高强   

  1. 广东美芝制冷设备有限公司 广东佛山 528300
  • 发布日期:2023-03-28
  • 作者简介:潘雯(1984—),女,硕士学位。研究方向:CAE仿真技术研究工作。地址:广东美芝制冷设备有限公司。E-mail: panwen1@chinagmcc.com。

Welding deformation mechanism and improvement application of compressor lower shell

PAN Wen, ZHENG Licheng, FAN Yufei, GAO Qiang   

  1. Guangdong Meizhi Compressor Limited Foshan 528300
  • Published:2023-03-28

摘要: 旋转式压缩机常见的泵体固定方式有机架固定、主轴承固定和气缸固定。其中,气缸固定在成本方面相对有优势,但其在装配工序的下壳体焊接后容易发生滑片槽变形。为了解决以上问题,通过建立热固耦合有限元仿真方法,明确下壳体焊接在冷却后其焊缝整体向内收缩,在焊点挤压气缸的同时,由于壳体圆度带来的气缸外径(除焊点外的其他部分)发生接触,破坏了气缸原受力模式,使气缸滑片槽变形恶化。同步验证了仿真模型的可靠性,提出气缸外径端面避让槽及下壳体加厚改善方案,使气缸滑片槽变形有明显改善,降低生产线不良率,保证产线顺利生产。

关键词: 旋转式压缩机, 滑片槽变形, 气缸固定, 下壳体焊接, 有限元

Abstract: Common pump body fixing methods for rotary compressors include frame fixing, main bearing fixing and cylinder fixing. Among them, the cylinder fixing is relatively advantageous in terms of cost, but it is prone to deformation of the sliding vane groove after the welding of the lower casing in the assembly process. In order to solve the above problems, by establishing a thermo-solid coupling finite element simulation method, it is clear that the welding seam of the lower shell shrinks inward as a whole after cooling. The diameter of the cylinder (other parts except the welding point) is in contact, which destroys the original force mode of the cylinder and deteriorates the deformation of the cylinder vane groove. Simultaneously verified the reliability of the simulation model, and proposed an improvement plan for the outer diameter end face avoidance groove of the cylinder and the thickening of the lower shell, which significantly improved the deformation of the cylinder slide groove, reduced the defect rate of the production line, and ensured the smooth production of the production line.

Key words: Rotary compressor, Vane groove deformation, Cylinder fixed, Lower shell welding, Finite element

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