家电科技 ›› 2024, Vol. 0 ›› Issue (6): 116-122.doi: 10.19784/j.cnki.issn1672-0172.2024.06.020

• 论文 • 上一篇    下一篇

变频冰箱压缩机无感启动算法研究与应用

张巍1,3, 徐浩2,3, 胡慧军2,3, 艾程柳2,3   

  1. 1.广东美芝精密制造有限公司 广东佛山 528000;
    2.安徽美芝制冷设备有限公司 安徽合肥 230000;
    3.美的集团 广东佛山 528000
  • 出版日期:2024-12-01 发布日期:2025-03-06
  • 通讯作者: 徐浩,E-mail:xuhao24@midea.com。
  • 作者简介:张巍,硕士学位。研究方向:压缩机设计制造与驱动控制。地址:安徽省合肥高新技术产业开发区彩虹路418号。E-mail:zhangwei13@chinagmcc.com。

Research and application of sensorless starting algorithm for variable frequency refrigerator compressor

ZHANG Wei1,3, XU Hao2,3, HU Huijun2,3, AI Chengliu2,3   

  1. 1. Guangdong Meizhi Precision Manufacturing Co.,Ltd. Foshan 528000;
    2. Anhui Meizhi Compressor Co.,Ltd. Hefei 230000;
    3. Midea Group Foshan 528000
  • Online:2024-12-01 Published:2025-03-06

摘要: 变频冰箱压缩机具有周期性脉冲负载特性,在宽电压、大压差、重负荷恶劣条件下,采用传统的无感三段式启动方式存在启动能力不足、抖动平稳性差等问题。针对上述问题,对无感三段式启动转子预定位、I-F开环拖动以及状态切换三个关键过程进行理论研究与试验验证。在转子预定位阶段提出了旋转延时定位方法,定位平缓,准确并有效避开了定位盲区。在I-F开环拖动段对比分析了开环拖动电流、参考加速度、目标转速,以及低电压、重载下电感饱和等关键参数对启动的影响。最后,通过转子角度线性拟合算法实现状态平滑切换。在理论分析基础上,搭载变频压缩机进行实验验证,结果表明:相比于传统三段式启动方法,优化后算法启动能力强,启动过程迅速、平稳,可靠性高,证明了优化算法的有效性和优势。

关键词: 冰箱压缩机, 无感三段式启动, 旋转延时定位, I-F开环拖动, 状态切换

Abstract: The variable frequency refrigerator compressor has a periodic pulse load characteristic. Under heavy load conditions such as high system pressure or large pressure difference, the traditional sensorless three-stage starting method has problems such as insufficient starting ability, large starting jitter, and poor starting stability. In response to the above issues, this article conducts theoretical research on three key processes: A rotation delay positioning method was proposed in the rotor pre-positioning stage, effectively avoiding blind spots in positioning and ensuring smooth and accurate positioning. In the I-F open-loop drag section, the effects of key parameters such as open-loop drag current, reference acceleration, target speed, low voltage, and overload inductance saturation on startup were compared and analyzed. Finally, smooth state switching is achieved through the linear fitting algorithm of rotor angle. On the basis of theoretical analysis, a variable frequency compressor was installed for experimental verification, and the results showed that compared to the traditional three-stage starting method, the optimized algorithm has strong starting ability, rapid and stable starting process, and high reliability, which proves the effectiveness and advantages of the optimization algorithm.

Key words: Refrigerator compressor, Sensorless three-stage starting method, Rotation delay positioning method, I-F open-loop drag, State switching

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