家电科技 ›› 2022, Vol. 0 ›› Issue (2): 30-33.doi: 10.19784/j.cnki.issn1672-0172.2022.02.004

• 论文 • 上一篇    下一篇

铝管蒸发器替代铜管蒸发器在空调上的可行性分析

仲明凯, 聂源基   

  1. 珠海格力电器股份有限公司 广东珠海 519070
  • 出版日期:2022-04-01 发布日期:2022-04-13
  • 作者简介:仲明凯,本科。研究方向:空调制冷技术。地址:广东省珠海市前山金鸡西路789号格力电器股份有限公司。E-mail:370484662@qq.com。

Feasibility analysis of replacing copper tube evaporator with aluminum tube evaporator in air conditioner

ZHONG Mingkai, NIE Yuanji   

  1. Gree Electric Appliances, INC. of Zhuhai Zhuhai 519070
  • Online:2022-04-01 Published:2022-04-13

摘要: 为了降低空调整机成本,从物理性能、耐压、耐腐蚀和成本四个维度进行了对空调铝管蒸发器替代铜管蒸发器的综合实验评估。通过试验得出,同规格的铜管蒸发器和铝管蒸发器的换热效率差值在1%之内,在耐压的要求下铝管的壁厚应大于0.5 mm,而在使用中应避免在强酸和强碱性环境下使用铝管蒸发器,同时在成本方面以某出口北美窗机为例,铝管相对于铜管可降低30%。通过对铝管蒸发器的边板材料、流路和管路等进行分析表明,边板材料需避免采用铁,且应采用与铝属性相同的材料,以防止铝铁发生电化学反应;同时由于铝管熔点的特性以及需满足耐压性能要求,铝管蒸发器排数推荐使用两排、流路使用一进一出的方式以及管径优选ϕ7及以上管径。

关键词: 铜管蒸发器, 铝管蒸发器, 空调

Abstract: In order to reduce the production cost of air conditioners, an investigation on the replacement of the copper tube evaporators with aluminum counterparts was carried out based on integrated experimental comparisons of their physical properties, pressure resistance, corrosion resistance and cost. Through the experiment, first of all, the difference of heat exchange efficiency between copper tube evaporator and aluminum tube evaporator of the same specification was within 1%. Secondly, the wall thickness of the aluminum tube should be greater than 0.5 mm under the requirement of pressure resistance. Thirdly, the use of aluminum tube evaporator in strong acid and alkali environments should be avoided. Finally, taking a window air conditioner exported to North America as an example, the cost of aluminum tubes can be reduced by 30% compared to copper tubes. Meanwhile, the side plate material, flow path and pipeline of aluminum tube evaporator were analyzed. It showed that the material with the same properties as aluminum should be used instead of iron, so as to prevent the electrochemical reaction of aluminum and iron. At the same time, due to the characteristics of the melting point of the aluminum tube and the need to meet the requirements of pressure resistance, it was recommended to use two rows of aluminum tube evaporator, one in and one out for the flow path, and the pipe diameter was preferably ϕ7 and above.

Key words: Copper tube evaporator, Aluminum tube evaporator, Air conditioner

中图分类号: