家电科技 ›› 2022, Vol. 0 ›› Issue (zk): 766-768.doi: 10.19784/j.cnki.issn1672-0172.2022.99.172

• 第七部分 标准分析与检测 • 上一篇    下一篇

流水线产品实时测重系统的设计

杜芳芳, 申建军, 解博江, 崔玉建   

  1. 黄河交通学院 河南焦作 454950
  • 发布日期:2023-03-28
  • 通讯作者: 申建军,E-mail:shenjianjun5481@163.com。
  • 作者简介:杜芳芳,硕士研究生。研究方向:模式识别。地址:河南省焦作市武陟县迎宾大道330号黄河交通学院。E-mail:dufangfang@zjtu.edu.cn。

Design of real-time weight measurement of assembly line products

DU FangFang, SHEN JianJun, XIE Bojiang, CUI Yujian   

  1. HuangHe JiaoTong University Jiaozuo 454950
  • Published:2023-03-28

摘要: 针对传统检测成品重量依靠人工抽检且抽检数量较少的问题,设计了一种成品称重系统及使用该系统的流水线。其结构部分是传统的机架以及安装在机架上的板链传动系统。其中一段的链板上安装有称重传感器,并依次间隔布置多个,传感器的支撑面凸出于链板面,可以支撑成品并称重。其控制部分主要由51单片机和CYT-206微型称重传感器等组成,通过称重传感器检测成品重量,并将数值返还给单片机,单片机与预设定的标准成品重量范围进行对比,如果数值超出标准成品重量范围时,单片机控制警示部件声和光报警,以提示操作人员将不合格成品及时下线分析研究,有效节省了人力和时间,避免了不合格成品出厂,提升了成品的质量保证水平。

关键词: 流水线, 产品, 实时测重, 设计

Abstract: In order to solve the problem that the traditional detection of finished product weight depends on manual sampling and the number of sampling is small, a finished product weighing system and the assembly line using the system are designed. The structure part is the traditional frame and the plate chain drive system installed on the frame. A weighing sensor is installed on the chain plate of one section, and multiple sensors are arranged successively. The support surface of the sensor protrudes from the chain plate surface, which can support the finished product and weigh it. The control part is mainly composed of 51 single-chip microcomputer and CYT-206 micro weighing sensor, etc, by weighing sensor testing finished product weight, and will return value to MCU, MCU compared with standard product weight range of presetting, if numerical weight exceeds the standard product range, single-chip microcomputer control alarm sound and light alarm. In order to prompt the operator to take the unqualified finished products offline in time to analyze and study, effectively save manpower and time, avoid the unqualified finished products from leaving the factory, improve the quality assurance level of finished products.

Key words: Assembly line, Products, Real-time weight measurement, Design

中图分类号: